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Nonwoven Industry
The VMI Product Handling Systems division is a market leader in high capacity cotton pad machinery which converts cotton blanket into cotton pad stacks that are professionally bagged. There is also an option between a high capacity machine that produces a single product or machinery that can easily be adjusted for different products. These systems produce cotton pads in a variety of shapes and sizes including round, oval, square and rectangular.
General features are:
One hand integrated punching and packaging installation- Flexible installation and proven concept in multi pad shapes
- High efficiency incorporating low percentage of cotton waste
- Open construction for easy maintenance access
- User friendly operator touch screen
ACE 300
Based on decades of pad punching and packaging. The ACE 300 is VMI's latest machine design which incorporates the current State-of-the-Art techniques including solid and rigid mechanics, low maintenance, easy operational and economic performance. Swift change-over to a large variety of pad shapes by switching product related parts ensures a highly flexible production level.
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The pictures shows the ACE 300
Features:
- 360 mm wide web
- 40 - 120 pads per bag
- Up to 50 bags per minute
- Variety of shapes
- Stitched/perforated pads
- Top and bottom sealing
- Minimum 9 square meters footprint
- Safety/Noise reduction enclosure
- Swift erection and start operation time
- Easy relocation to customer site
- Attractive design
FLEX 500
The FLEX 500 is a fully automatic machine for extensive and flexible production of cotton pad offering easy change-over to a variety of pad shapes (as ACE 300) by switching product related parts ensuring a highly flexible production level.
This picture shows the cotton pad production machine FLEX 500
Features:
- 500 mm wide web
- 40-120 pads per bag
- Up to 42 bags a minute
- Variety of shapes
- Stitched/perforated pads
- Top and bottom sealing
- Low percentage cotton waste
- Swift erection and start operation time
- Unrivalled stacking quality
- Very cost efficient
FLEX 700
The FLEX 700 is another fully automatic machine for extensive and flexible production of cotton pad incorporating a combination of high capacity installation (HCI 700) and the adaptability of the FLEX 500. Benefits include easy change-over to a large variety of pad shapes through switching product related parts guaranteeing a highly flexible production level. Current HCI equipment can be retrofitted to the FLEX 700.
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This picture shows the cotton pad production machine FLEX 700.
Features:
- 700 mm wide web
- 40-120 pads per bag
- Up to 75 bags a minute
- Variety of shapes
- Stitched/perforated pads
- Top and bottom sealing
- Small footprint
- Safety enclosure
- Swift erection and start operation time
HCI 700
The HCI 700 completes the range of fully automatic machines for extensive and flexible production of pad packaging.
This picture shows the cotton pad production machine HCI 700.
Features:
- 700 wide web
- 40-120 pads per bag
- Up to 75 bags a minute
- Low percentage cotton waste
- Variety of shapes
- Stitched/perforated pads
- Top and bottom sealing of bags
Unwinding systems
The 2-fold un-winder is the simplest version of the two available models and during production the two positions enable the swift placement of a new roll.
The ergonomic designed three positioned un-winder enables easy roll loading plus the third position provides an additional buffer allowing longer automation of the line. Roll exchange takes a few seconds.
Slitting & Winding System
EBM Product Handling Systems offers equipment to slit and wind cotton blankets onto rolls. After slitting to a required width the web is automatically attached to the coil with the winding system capable of speeds up to 30 m/min.
This picture shows a winding system for winding the cotton blanket onto rolls.
Embossing System
Offering a number of pattern options to the web, this embossing system enhances product stability along with a more attractive appearance. The embossing on the cotton web takes place prior to connection and the unit is placed between the punching machine and unwinding system.
The picture shows an embossing system.
It's possible to place a 90 degree Cross in-feed between the punch unit and the un-winder plus a
storage holder can be placed to store cotton whilst connecting to a new roll. A loop control mechanism (behind the Calendar) can be integrated to regulate the speed of embossing rolls.
The picture shows a connection table.
For more information please see our brochures or contact our sales representatives.
